Infrastructure & Facilities
Infrastructure and facilities established to ensure compliance with stringent quality, reliability, and performance requirements for mission-critical applications.
1. Overview
Our company possesses comprehensive infrastructure, facilities, and technical capabilities to undertake design, development, manufacturing, assembly, integration, and testing of electromechanical systems, modules, and subassemblies. The facilities are established to ensure compliance with stringent quality, reliability, and performance requirements for mission-critical applications.
| Facility Section | Area (sq. ft.) |
|---|---|
| Total Plant Area | 15,000 |
| Covered Manufacturing Area | 12,000 |
| Mechanical Machining Area | 2,000 |
| PCB / Electronics Assembly Area (Class 10K Clean Room) | 400 |
| Electro-Mechanical Assembly & Integration Area (ESD Controlled) | 3,500 |
| Testing & Quality Assurance Area including Environmental Lab | 2,900 |
| Material Storage & Logistics Area | 1,500 |
| Engineering / Design Office | 1,300 |
| Reception, Meeting Room & Server Room | 400 |
2. Design & Engineering Infrastructure
The organisation is equipped with in-house design capabilities covering both mechanical and electronic domains:
- Mechanical design, modelling, and virtual assembly
- Electronic hardware design and PCB layout development
- Tooling, fixtures, dies, moulds, and press tool design
- Reverse engineering and prototype development
- Development of test jigs, simulators, and in-circuit testing setups
3. Mechanical Manufacturing Facilities
Dedicated infrastructure for precision manufacturing of mechanical components includes:
- VMC machining centres for high-precision components
- Facilities for drilling, tapping, and press tooling operations
- Manufacturing of components from ferrous and non-ferrous materials
4. Electronic Assembly Facilities
Dedicated electronics assembly workstations and controlled environments:
- Class 10K clean room duly validated
- Through-hole assembly and manual soldering stations
- Conformal coating facilities for environmental protection
- ESD-safe workstations with controlled temperature and humidity
- Assembly using MIL/industrial grade electronic components
5. Wiring & Harness Assembly
Dedicated section for electrical integration:
- Wire cutting, stripping, crimping, and harness assembly stations
- Cable routing, bundling, and termination facilities
- Continuity checks (Electrical testing)
- Dielectric strength testing (Electrical testing)
6. Assembly & Integration Facilities
Integrated facilities for electromechanical system assembly:
- Workstations for subassembly and final assembly
- Mechanical-electronic integration areas
- Controlled assembly processes as per approved drawings and QAP
- Facilities for mounting, alignment, fastening, and system integration
7. Testing & Validation Infrastructure
Rigorous validation covering functional verification, acceptance and qualification, and environmental reliability testing.
Functional Testing
- Dedicated test benches for PCB and system-level testing
- In-circuit testers and functional simulators
- Parametric testing of electronic components
Acceptance & Qualification Testing
- Factory Acceptance Testing (FAT) facilities
- System-level functional load testing
- Dedicated setups for performance verification
Environmental & Reliability Testing
- Vibration testing (MIL standards)
- High and low temperature testing
- Damp heat testing
- Mechanical shock and bump testing
8. Quality Assurance & Inspection Facilities
Robust QA and QC systems are implemented across all stages:
- Incoming inspection facilities for raw materials and components
- In-process inspection with 100% dimensional and visual checks
- PCB inspection and validation against schematic and layout
- Environmental stress screening and validation processes
- Final inspection including functional, mechanical, and environmental testing
9. Material Handling & Storage
Controlled handling and warehouse logistics for mission-critical parts:
- Controlled storage for electronic and mechanical components
- ESD-safe storage systems for sensitive electronics
- Traceability and batch control for all materials
- Vendor-approved procurement system with inspection records
10. Process Control & Documentation
Complete governance, verification records, and process trace:
- Implementation of Quality Assurance Plans (QAP)
- Detailed inspection reports (IR), test certificates (TC), and compliance records
- Documentation for all stages including procurement, manufacturing, testing, and delivery
- Process flow control from raw material procurement to final supply
11. Skilled Manpower
Experienced engineering and technician personnel:
- Qualified engineers with expertise in mechanical, electronics, and system integration
- Skilled technicians for assembly, machining, and testing
- Dedicated QA and inspection personnel
Ready to Discuss Your Manufacturing Requirements?
Engage our engineering and production desk for Build-to-Print or Build-to-Specification electro-mechanical assemblies.