Products · Indigenous Defense Hardware

MIL Qualified Electro-mechanical Components

High-reliability DC power switching, actuation, and magnetic holding components engineered to rigorous military standards for mission-critical strategic platforms.

Component Series

MIL Qualified Electro-mechanical Component Portfolio

Precision-engineered for extreme mechanical shock, multi-axis random vibration, and extended thermal envelopes (-55°C to +150°C) in compliance with MIL-STD constraints.

Technical Data Notice: Detailed specification sheets, part numbering matrix, coil characteristics, and dimensional envelope drawings for the component series below are currently in preparation. For technical queries, custom program requirements, or technical data package evaluations, please contact our engineering desk directly.

Defense-grade precision DC cartridge solenoid actuator manufactured by Pacific Mechatronics

Component 01

DC Solenoids

High-performance DC cartridge and linear actuation solenoids engineered for hydraulic/pneumatic valves, weapon release mechanisms, turret interlocks, and emergency trip triggers.

✓ Precision Spool & Flange: CNC-machined cartridge body with multi-stage O-ring seals for high-pressure hydraulic & fuel manifold integration.
✓ Fast Millisecond Response: Optimized magnetic flux topology delivering high peak pull/push force with minimal response latency.
✓ Extreme Duty Cycles: Available in continuous-duty, intermittent-duty, and dual-coil pull/hold architectures resistant to harsh defense environments.

EM series defense-grade DC electro magnet manufactured for mission-critical platforms by Pacific Mechatronics

Component 02

DC Electro Magnets (EM Series)

High-flux holding and release electromagnets (EM Series) engineered for payload drop systems, weapon dispensing interlocks, hatch retention, and fail-safe electromagnetic locks.

✓ High Flux Density: Precision-annealed magnetic core materials maximizing holding force per unit volume and weight.
✓ VPI Coil Potting: Vacuum pressure impregnation with Class H insulation for moisture, salt fog, and chemical resistance.
✓ Rapid Demagnetization: Minimal residual magnetism ensuring instantaneous release response upon power cut.

REN series (RNE-22V) dual-perspective mil-spec DC power relays manufactured for defense platforms by Pacific Mechatronics

Component 03

DC Power Relays (REN Series)

High-reliability sealed DC power switching relays (REN Series, such as the 27V DC RNE-22 specification) designed for mission-critical aircraft power distribution, armored platform bus control, and naval auxiliary systems.

✓ Hermetic Chamber: Inert gas-filled contact chambers with OTK quality acceptance preventing contact oxidation and high-altitude arc-over.
✓ Vibration Immunity: Rugged balanced armature mechanisms resistant to high-G mechanical shocks and vibration.
✓ Thermal Range: Extended operational envelope from -55°C to +125°C.

TKD and TKC series direct current power contactors manufactured for defense platforms by Pacific Mechatronics

Component 04

DC Power Contactors (TKD & TKC Series)

Heavy-duty direct current contactors (such as the TKD and TKC Series, including TKD501DOD) engineered for high-amperage primary power isolation, main battery disconnects, motor drives, and auxiliary power units (APU).

✓ High-Current Switching: Rated for severe inductive break loads with integrated magnetic blowout coils for arc quenching.
✓ Dielectric Isolation: High-voltage dielectric barrier exceeding 1,500V RMS between coil, contacts, and chassis.
✓ Combat Ruggedized: Hermetically sealed phenolic housing, heavy terminal studs, and shock-resistant mounting flange.

Engineering Baseline

Platform Compatibility & Standards Compliance

All electro-mechanical components are designed, wound, assembled, and validated in-house at our 15,000 sq. ft. manufacturing campus in Velu, Bhor.

MIL-STD Ruggedization

Environmental Envelopes

Temperature: Operational from -55°C to +150°C
Vibration: MIL-STD-810H Random Vibration (6g to 10g RMS)
Mechanical Shock: 40g, 11ms terminal peak sawtooth
Salt Spray & Humidity: 95% RH damp heat & salt fog resistant

Electrical Standards

Electrical & EMI Performance

Supply Voltages: 28V DC (MIL-STD-704F / MIL-STD-1275E) or custom DC ratings
Dielectric Withstand: 1,500V RMS @ 50Hz between live parts and ground
Insulation Resistance: > 100 MΩ at 500V DC test voltage
EMI/EMC Alignment: Compliant with MIL-STD-461G standards

Defense Deployments

Target Platform Deployments

Armored Fighting Vehicles: Turret lock actuation, main battery bus isolation
Airborne & Avionics: Countermeasure dispensing actuation, APU contactors
Naval Combat Systems: Water-resistant auxiliary switching & holding devices
Ground Support Equipment: Flight-line test sets and launch fixtures

Direct Programs Desk

Enquire About MIL Qualified Electro-mechanical Components

Discuss your electrical ratings, mechanical envelope constraints, and MIL-STD compliance parameters directly with our senior engineering team.

Submit Technical Enquiry Call Programs Desk (+91 93710 56320)